Working with Dry Mix Concrete

When you use green building products, you need to consider getting dry mix products that will go well with them and ensure their durability and reliability in the long run. Dry mix concrete is a good choice for AAC (autoclaved aerated concrete) blocks. Also known as ‘dry mix mortar,’, it is formulated with innovative technologies that allow you to produce extremely thin joints that are at least 2mm thick, making it a suitable alternative to traditional mortar. Leading AAC block manufacturers in India carry a great selection of dry mix products, so you should be able to find the right one for your project.

Thin joint mortar is utilized in most installations where AAC blocks are used, generally to hold them together. Even if you apply it at only 2mm to 3mm thick, it guarantees high water retention properties and optimum strength. This type of dry mix concrete product is a dependable high-strength adhesive that lets you lay AAC blocks firmly and quickly. The ideal formulation includes cement, polymers, and graded sand. The mortar retains water effectively, so you do not have to worry about cracks forming due to shrinkage.

High-quality dry mix concrete guarantees high bond strength to provide enhanced load bearing capacity and overall masonry strength. You will find the product to be more economical and capable of helping you save time, as the quantity required for lying the blocks is three times less than traditional mortar. The higher volume and low density of mortar products allow for more coverage. So, a 40kg bag should be able to cover 170 to 180 square-foot area of four-inch thick AAC blocks.

Working with dry mix concrete is simpler and time-saving, as it is already pre-mixed. So, there is no need to blend on-site. Just add water, and it will be ready to use. Moreover, curing is not required due to the polymers that can retain water. Easy application helps reduce waste.

Dry Mix Concrete: Providing Excellent Structural Strength to the Building

The main difference between dry and wet mix concrete is the timing at which water is added to the material. To create dry mix concrete, manufacturers mix all dry materials (such as the cement and aggregate) while the water is added evenly, as the mix is being projected. When creating wet mix concrete, on the other hand, water is added to the mixture right away. Dry mix concrete is arguably better at strengthening constructions. This is especially true if you buy pre-mix cement from a trusted manufacturer. While mixing dry cement is less time-consuming and tiring, the consistency is still hard to achieve. Below are some other benefits of ready-made dry mix concrete:

Concrete Strength

The best manufacturers produce dry mix concrete through the use of advanced and computerized technology. This way, they ensure that their product has high-quality adhesive properties, with superior bond strength as well as load-bearing capacity.

Consistent Quality

Consistency is the key to any type of construction. In a factory environment, no human intervention affects the stages of dry mix cement production. Because of that, manufacturers can ensure that the output quality of the all their pre-mix cement is the same.

Convenient and Faster Construction

Setting a dry mix concrete is faster than setting a wet mix mortar. But what makes it even better is the fact that it is already pre-mixed. Some manufacturers are able to create pre-mix mortar that is ready to be applied to AAC blocks. They only need to add water to start the construction. Therefore, this process is ideal for small applications or for people who like home DIYs. Of course, they are favorable for large projects that requires several cubic meters of dry mix concrete because they can help reduce overall labor costs. When choosing the right supplier, it pays to consider the quality and the shelf life of the dry mix cement. The best ones should have at least 6 months of shelf life.

Is Dry Mix Mortar a Better Option for Building Purpose?

Mortar is the substance used for joining bricks for wall constructions. Dry mix mortar is an excellent substitute to regular mortar as it offers extremely thin joints. Even if it is a thin-joint adhesive, it possesses high strength attributes. Dry mix mortar requires 35% water to become the “paste” for blocks and does not require any curing, unlike conventional mortar that requires a minimum of seven days. Here are other reasons why dry mix mortar is better for building purposes:

• High bond strength – Load bearing capacity and overall masonry strength are increased thanks to the high adhesive strength of dry mix mortar, which is 3.4 Mpa—that’s five times stronger than the conventional mortar.
• No shrinkage cracks – One of the problems with regular mortar is shrinkage cracks. Since dry mix mortar retains water, cracking is not a problem.
• High thermal insulation – Due to the thin joints offered by dry mix mortar, heat transfer can be prevented.
• High coverage – Dry mix mortar offers higher volume and lower density—40kgs can cover around 200 to 225 sq. ft.
• Economical – Thanks to its high coverage quality, dry mix mortar can save money. It requires three times less for application compared to conventional mortar.
• Zero wastage – With easy application, dry mix mortar can avoid material wastage.
• Saves time – Construction workers can skip out on jobsite blending; only water is required to work with dry mix mortar. Since dry mix mortar uses tested raw material and computerized mixing, consistent quality can be expected.

Using dry mix mortar is as easy as one, two, and three. One bag must be added with 11 to 14 litres of clean water and then mixed with a stirrer. Workers only need to wet surfaces of blocks before applying dry mix mortar on them. Before stacking another block and applying dry mix mortar evenly, lightly hammer the initial block with a rubber mallet.

Find Lightweight Concrete Block Manufacturers in India

Lightweight concrete blocks have changed the face of the construction industry. Since these concrete blocks are significantly lighter than regular concrete blocks, they are easier to work with and can ultimately help drive down construction costs. High strength lightweight concrete blocks are also resistant to pests, fire, and earthquake. Finally, lightweight concrete blocks serve as an excellent water barrier, has acoustic properties, and is energy-efficient.  You can easily find several lightweight concrete block manufacturers in India by doing the following:

•    Contacting environment-friendly organizations – Since lightweight concrete blocks are green, most environment-friendly organizations will be using and even endorsing them. The manufacturers might even be a member of a notable green guild in India.
•    Taking a cue from building companies – More and more real estate and building companies are switching to lightweight concrete blocks. Check the products or materials they use to trace the manufacturer.
•    Research on manufacturing companies in India – A reputable lightweight concrete block manufacturer should be registered with the Indian government.

Don’t order concrete blocks from the first manufacturer or supplier that you find. It’s best to shop around so you can see the differences of lightweight concrete blocks offered by each manufacturer. By doing this, you can also get a better understanding on how much lightweight concrete blocks should cost.

Choose a lightweight concrete block manufacturer in India that can offer other building supplies and services, too. For construction projects, you might also need dry mix products and precast products.

The best lightweight concrete block manufacturers care about their clients and customers. They usually offer technical services and host meetings for builders and contractors or even on site demonstrations and mason trainings. Impressive manufacturers offer post-sales service and provide immediate guidance whenever their clients have any issues with their building materials.