Discover Top Growing AAC Blocks Manufacturing in India

AAC (autoclaved aerated concrete) was developed by a Swedish inventor, Johan Axel Eriksson in the early 1920s. Today, it is one of the most environmentally friendly and reasonably priced construction materials and a better alternative to red clay bricks, especially for building walls. AAC blocks manufacturing is prominent in India because of a leading company that continues to produce high-quality AAC products, including panels. Builders in India appreciate the use of AAC blocks due to the material's outstanding sound and thermal insulation. The blocks are considerably lighter, too, yet they possess a high load bearing capacity that has further enhanced their popularity with clients from around the world. In fact, manufacturers of AAC blocks in India are already being contracted by builders across Europe and in other countries, too.

Leading AAC blocks manufacturers in India specialize in the supplying of these materials, too. That way, you can rely on a one-stop source for all AAC products and get the lowest possible prices when buying them large quantities of these blocks. AAC manufacturing is an environmentally friendly procedure, too, making the blocks popular with clients and builders who are going green. AAC blocks are good to the environment because they are made from the waste, which comes from steel manufacturing. Fly-ash is the raw material used for making AAC, and the production process to turn it into blocks requires about 30 percent less energy, resulting in a lower carbon footprint during the manufacturing process.

AAC bricks are lighter compared to clay bricks, even when shipped in the same volume. Thus, they are easier and quicker to transport, resulting in significant savings in logistics and shipping. You should be able to contact an AAC block manufacturer in India online, and when you do, be sure to take advantage of their expertise in learning about more features and benefits of AAC blocks for your building project.

Benefits of Finding High Quality Lightweight Concrete Blocks to Build Your Property

Lightweight blocks are manufactured using water, sand, lime and cement in different proportions. The production process involves the addition of a foaming agent to the mixture that increases the volume of the slurry. This mixture is then molded into lightweight concrete blocks. These lightweight concrete or foam concrete blocks have the strength of cement and yet are lighter than any other construction material.

In addition to being environment-friendly, these high-quality blocks make the construction process quite economical. Here are a few other benefits of these blocks:

·         Thermal Insulation: The blocks are great insulators and perfect for regions that see extreme weather changes. Insulation is an expensive affair and requires a sandwich coating of the whole structure to make it efficient and effective. Lightweight concrete blocks can be used in places where insulation is necessary due to drastic temperature variations and help in lowering construction costs. They also help in reducing the electricity consumption significantly once the building is finished and people start using it.

·         Sound Insulation: Lightweight concrete blocks are the best solution for acoustic problems. It acts as a capable sound barrier and can be used in places that need sound insulation like schools, hospitals, auditoriums, etc. The blocks can be used to make the floor, roof, walls, etc.

·         Water Resistance: The lightweight foam concrete has high resistant to water. This makes the building structure water resistant. These blocks are, thus, great for building foundations, water works, etc. They also work well in areas that see more rainfall.

·         Durability and Strength: The lightweight concrete blocks have been designed to endure heavy loads. Because of this property, they can be used in high-rise buildings, infrastructure projects, and commercial buildings, among others.

·         Environment-Friendly: The process of manufacturing these blocks is eco-friendly. The manufacture of these materials also saves the environment from the harmful impact of cement manufacturing companies that transmit greenhouse gases.

Economical: It is a product with all desirable qualities. Its application lowers the consumption of cement, steel and other expensive construction material. Moreover, the structure created is durable and helps the building owners save on the cost of future maintenance.

Choose Lightweight Concrete Blocks to Build your Property

If you are looking for lightweight concrete blocks for the construction of your property, opt for autoclaved aerated concrete. This material—which is also known as AAC—is an environment-friendly and cost-effective construction material invented in 1923. The use of the AAC can avert CO2 emission by up to 200mn tones.

It’s only recently that more construction companies are taking notice of the advantages of the AAC. Aside from being lightweight—which can help in lowering the need for more construction people—this material also has many other advantages:

• Speedy construction – Because they are considerably bigger than the usual clay bricks, fewer AAC blocks will be required for construction. This can greatly reduce the time needed for installation. What’s more, lightweight concrete blocks are easy to work with and use. Common tools usually used for wood (like drills and saws) can be used on AAC blocks.
  
  
• Insulation advantage – Due to the makeup of the AAC block, it offers excellent insulation. As the leading walling material of LEED certified constructions, AAC offers a good thermal rating. This material acts as a water barrier and also has a low sound absorption to keep the noise out.
  
  
• High strength – The AAC may be light weight, but its strength is comparable to regular concrete blocks. This material also has an outstanding resistance to fire and earthquake. Since the AAC does not contain organic content, it can offer superb resistance to pests and molds.
  
  
• Cost savings – Weighing less than 80% than conventional bricks, AAC blocks require less support. Construction companies don’t need as much cement and steel to support the deadweight of these blocks. You can further save more money when MagicBond is used for joining the AAC blocks instead of regular cement plaster. This joining material requires less water and only has a curing time of two hours (instead of the usual one week).

Is Dry Mix Mortar a Better Option for Building Purpose?

Mortar is the substance used for joining bricks for wall constructions. Dry mix mortar is an excellent substitute to regular mortar as it offers extremely thin joints. Even if it is a thin-joint adhesive, it possesses high strength attributes. Dry mix mortar requires 35% water to become the “paste” for blocks and does not require any curing, unlike conventional mortar that requires a minimum of seven days. Here are other reasons why dry mix mortar is better for building purposes:

• High bond strength – Load bearing capacity and overall masonry strength are increased thanks to the high adhesive strength of dry mix mortar, which is 3.4 Mpa—that’s five times stronger than the conventional mortar.
• No shrinkage cracks – One of the problems with regular mortar is shrinkage cracks. Since dry mix mortar retains water, cracking is not a problem.
• High thermal insulation – Due to the thin joints offered by dry mix mortar, heat transfer can be prevented.
• High coverage – Dry mix mortar offers higher volume and lower density—40kgs can cover around 200 to 225 sq. ft.
• Economical – Thanks to its high coverage quality, dry mix mortar can save money. It requires three times less for application compared to conventional mortar.
• Zero wastage – With easy application, dry mix mortar can avoid material wastage.
• Saves time – Construction workers can skip out on jobsite blending; only water is required to work with dry mix mortar. Since dry mix mortar uses tested raw material and computerized mixing, consistent quality can be expected.

Using dry mix mortar is as easy as one, two, and three. One bag must be added with 11 to 14 litres of clean water and then mixed with a stirrer. Workers only need to wet surfaces of blocks before applying dry mix mortar on them. Before stacking another block and applying dry mix mortar evenly, lightly hammer the initial block with a rubber mallet.

Find Lightweight Concrete Block Manufacturers in India

Lightweight concrete blocks have changed the face of the construction industry. Since these concrete blocks are significantly lighter than regular concrete blocks, they are easier to work with and can ultimately help drive down construction costs. High strength lightweight concrete blocks are also resistant to pests, fire, and earthquake. Finally, lightweight concrete blocks serve as an excellent water barrier, has acoustic properties, and is energy-efficient.  You can easily find several lightweight concrete block manufacturers in India by doing the following:

•    Contacting environment-friendly organizations – Since lightweight concrete blocks are green, most environment-friendly organizations will be using and even endorsing them. The manufacturers might even be a member of a notable green guild in India.
•    Taking a cue from building companies – More and more real estate and building companies are switching to lightweight concrete blocks. Check the products or materials they use to trace the manufacturer.
•    Research on manufacturing companies in India – A reputable lightweight concrete block manufacturer should be registered with the Indian government.

Don’t order concrete blocks from the first manufacturer or supplier that you find. It’s best to shop around so you can see the differences of lightweight concrete blocks offered by each manufacturer. By doing this, you can also get a better understanding on how much lightweight concrete blocks should cost.

Choose a lightweight concrete block manufacturer in India that can offer other building supplies and services, too. For construction projects, you might also need dry mix products and precast products.

The best lightweight concrete block manufacturers care about their clients and customers. They usually offer technical services and host meetings for builders and contractors or even on site demonstrations and mason trainings. Impressive manufacturers offer post-sales service and provide immediate guidance whenever their clients have any issues with their building materials.

Advantages of Using AAC Blocks for Building Your Home

Everybody dreams of having his own house and want to build a place that is not only beautiful but also offers a safe, healthy and calm environment for their family. People often build a home that is loaded with safety and security features, but unfortunately, ignore some of the basic things that they should keep in mind. Some small factors such the material used for building the house, placement of doors and windows for cross ventilation and sunlight, the type of wiring or the paint used, etc. help in creating a much safer and healthier home. 

In this post, let’s take a quick look at a few advantages of Autoclaved Aerated Concrete (AAC) blocks for building your home. 

Better insulation
AAC blocks are a form of foam concrete that are made from various materials such as fly ash, sand, cement and water, among others. They have, as one of their names (autoclaved cellular concrete) suggests, a cellular type of a structure that allow them to provide better insulation to the building. Not many people are aware, but the quality of materials used has a lot of say in the temperature inside the house. A well-insulated house will not let the outside heat in the summer come inside the building. They keep the interiors cool, making the home a haven for the family. The AAC blocks also help in the winter as the cold air from the outside does not seep into the house through the walls. In addition, a well-insulated house also drastically brings down the electricity bills. Studies show that AAC blocks provide thermal conductivity in all weather, resulting in 30% less energy usage for air conditioning.

Increased structural strength
AAC blocks can carry more weight than traditional bricks and even regular concrete. Considering this with another fact that it is a lighter material than bricks makes AAC the better alternative for building a home. AAC blocks come in various shapes and reduce the number of joints in the house, thereby making the building structurally more strong. In addition, the reduced weight of the buildings makes them safer in times of seismic activity.

Do not absorb moisture
People with medical problems like sinusitis, arthritis, rheumatism or various other ailments that are caused by the quality of the environment and the weather outside, will find it easier to live in a house made from AAC blocks. The reason is because as these blocks don’t absorb moisture, the patients can maintain an air quality that suits them inside the house. Maintaining air quality, of course, has to be done with special products such as air quality filters, temperature sensors, centralised air conditioning, and so on.