Finding Leading AAC Blocks Manufacturers in Maharashtra

If you are in the construction business, you know how important it is to have a reliable building materials supplier. If you are using AAC blocks, then you need to find a trusted AAC block manufacturers in Maharashtra that can reliably deliver what you need to ensure the seamless operation of all your construction projects.

Much has been said about the benefits of AAC blocks in residential and commercial building. However, little is known about the manufacturers. Despite the increasing demand for this new building material, there are still very few companies supplying and selling them. So, where do you find an AAC block manufacturer in Maharashtra and how do you know you are choosing the best? Consider these factors.

1. Experience

Partnering with the most experienced manufacturing company is often the best way to go. The number of years they have been in the industry says a lot about their expertise and the quality of their products. In most cases, the oldest manufacturers are able to provide the most reliable AAC blocks because they have spent more time doing research and testing their products. These companies are also more likely to be professional in all their dealings. They stay committed to helping their clients meet their needs.

2. Location

For convenience and practicality, get your AAC blocks from a manufacturer that operates in Maharashtra or near your area. They can supply you with the materials you need fast at a more affordable price since they have a factory or warehouse close by. In case you need your blocks immediately, you can easily order from such a manufacturer.

3. Products

The best AAC blocks manufacturers in Maharashtra offer a complete line of building solutions. Aside from blocks, they also have mortar and adhesive products, dry mixes, and pre-cast products.

4. References or clients

Another important step before choosing a manufacturing company is to know who their other clients are. Try to contact those clients to get first-hand feedback about the quality of the supplier’s AAC blocks.

Working with Dry Mix Concrete

When you use green building products, you need to consider getting dry mix products that will go well with them and ensure their durability and reliability in the long run. Dry mix concrete is a good choice for AAC (autoclaved aerated concrete) blocks. Also known as ‘dry mix mortar,’, it is formulated with innovative technologies that allow you to produce extremely thin joints that are at least 2mm thick, making it a suitable alternative to traditional mortar. Leading AAC block manufacturers in India carry a great selection of dry mix products, so you should be able to find the right one for your project.

Thin joint mortar is utilized in most installations where AAC blocks are used, generally to hold them together. Even if you apply it at only 2mm to 3mm thick, it guarantees high water retention properties and optimum strength. This type of dry mix concrete product is a dependable high-strength adhesive that lets you lay AAC blocks firmly and quickly. The ideal formulation includes cement, polymers, and graded sand. The mortar retains water effectively, so you do not have to worry about cracks forming due to shrinkage.

High-quality dry mix concrete guarantees high bond strength to provide enhanced load bearing capacity and overall masonry strength. You will find the product to be more economical and capable of helping you save time, as the quantity required for lying the blocks is three times less than traditional mortar. The higher volume and low density of mortar products allow for more coverage. So, a 40kg bag should be able to cover 170 to 180 square-foot area of four-inch thick AAC blocks.

Working with dry mix concrete is simpler and time-saving, as it is already pre-mixed. So, there is no need to blend on-site. Just add water, and it will be ready to use. Moreover, curing is not required due to the polymers that can retain water. Easy application helps reduce waste.

Specialities of Light Weight Concrete Blocks

Before the invention of the first lightweight concrete blocks, the construction industry used solid masonry bricks. They are strong and fire-resistant building materials, but the problem is that they are too heavy that they are difficult to work with. Thus, when lightweight concrete blocks arrived, they have revolutionised the construction industry. Many residential and commercial builders prefer to use lightweight concrete blocks because they bring a lot of benefits, such as:

Easy workability

Lightweight concrete blocks offer efficiency because of their density or weight per unit. A normal concrete block is around 2240 to 2400 kg/m³, whereas a lightweight concrete block is between 1400 to 1800 kg/m³. Construction can be finished faster because these blocks are easier to install. In fact, with lightweight concrete blocks, builders are able to proceed with difficult designs and plans which would have been impossible if normal blocks were used.

Reduced construction cost

Companies save greatly on costs—from transportation to construction—by using these blocks. Since they are lighter, they can be transported in larger batches. Thus, companies save on the delivery of materials. And since the structure is relatively lightweight, there is no need to add columns and other structural elements for weight support. Lightweight concrete blocks, therefore, reduce overall project costs.

Thermal insulation

Lightweight concrete blocks are especially beneficial for building roofs and walls because they have excellent thermal insulation. If you use aerated concrete, you can expect thermal insulation that is four times greater than bricks.

Lightweight concrete blocks are often more expensive. Nevertheless, their hefty price is offset by the number of benefits they provide. You should take note, however, that lightweight concrete blocks are created differently. Their advantages and quality may vary according to type or brand.

Having said this, it is important that construction builders research on the various types and brands of lightweight concrete to choose the one that exactly meets their needs.

Some Information You Ought to Know Before Buying Ready Mixed Plaster

Ready-mixed plaster is the best alternative to traditional plasters. It can guarantee an excellent wall surface finish without the tedious preparation and application process. Many construction companies are switching to ready-mixed plasters because they are far easier to use. Aside from this, they also offer strong based surface because they have high compressive and tensile strength. Are you considering using ready-mixed plaster for your next project? Before you select a supplier or a brand, find out the following information first.

Product specifications

To ensure that the ready-mixed plaster meets the performance requirements that you need, find out its technical specifications. Communicate with your suppliers so that they can help you find the right mix and achieve your desired results. Compare factors such as the main binder, appearance, and compressive strength when choosing between different brands.

Concrete mix design

Experts know the fundamentals of concrete mix design. Still, you must have an idea and basic understanding of how the components of the ready-mixed plaster interact. That way, if you can help the supplier troubleshoot the problem and modify the mix to meet the requirements.

Preparation procedures

Ready-mix plasters require different preparation procedures. They vary in terms of the amount of water to be poured into the mix and the duration of mixing. It is important to follow the manufacturer's manual in order to achieve the best results. Keep in mind that some products can be mixed manually while others are created to be mixed using a mechanical mixer or electrical stirrer.

Application procedure

It is also imperative to follow the manufacturer's instructions and recommendations on the application of ready-mixed plaster. That way, you can see your expected results.

Reputation of supplier

Buy only from manufacturers that have been proven their credibility in creating construction products. Opt for a supplier that has been partnering with construction companies for years. 

Types of Light Weight Bricks and Their Uses

Lightweight concrete has been used for building for centuries, but it became more popular today due to the development of better light weight bricks. Modern technology has enabled the creation of reliable, consistent, and high-quality materials that are more cost-effective and environmentally friendly. To date, there are different kinds of lightweight concrete bricks for various applications. Often times, they are made of slate, clay, or expanded shale that have been kiln-fired to create porous bricks, but there are also low-density options, such as cellular concrete, which is made of other materials with higher air voids. Here is an overview of the types of light weight bricks and their uses:

• Lightweight aggregate – This type of concrete was developed and produced when lightweight concrete became acceptable in the UK for constructing cavity walls and their load-bearing inner leaf. It comes in different types, too, such as pumice (for reinforced concrete roof slabs & industrial roofs), foamed slag, sintered pulverised ash aggregate, and expanded shales and clays.

• Aerated concrete – These light weight bricks have the lowest density, strength, and thermal conductivity. It can be nailed, screwed, and sawn like timber.

• Autoclaved aerated concrete – Also called, ‘AAC’, it was developed by Johan Axel Eriksson in 1923 as an environmentally friendly and cost-effective substitute to red clay bricks used for building walls. AAC light weight bricks have excellent sound and thermal insulation, and despite being lightweight, they possess a high load-bearing capacity and strength that is greater than that of clay bricks. Using them can help reduce construction costs while providing energy-efficient installation. They are resistant to fire, earthquakes, extreme temperatures, pests, and mould, too.

• No fines concrete – The term means that the light weight bricks are made of coarse aggregates and cement, resulting in voids, which are uniformly distributed throughout the mass. The material is mainly applied for load bearing internal and external walls, underfloor filling, and non-load bearing walls.

Concrete Blocks: Benefits of Using Light Weight Concrete Blocks

Lightweight concrete blocks have revolutionised the construction industry. They are often preferred by builders of houses and construction companies because of their many benefits. Take note, though, that those advantages may vary according to the type of concrete used. After all, lightweight concrete can be manufactured in different ways. They are classified as foamed, aggregated, and AAC (autoclaved aerated concrete.) The general advantages of lightweight concrete are the following:

· Efficient

As the name implies, the main advantage of lightweight concrete is its density or weight per unit. They weigh between 1400 to 1800 kg/m³. This directly affects labour process and time, allowing builders to finish their projects faster.

· Lower Cost

Construction companies can realise great savings when using this type of concrete because the units are transported in a larger amount. With lightweight concrete, the designer of the structure can reduce the sizes of the columns and other structural elements. Therefore, the large investment cost of this concrete is offset by the reduced volume of concrete needed. 

· Reduced dead load

The structural load of a building or a house is a factor that must be considered during design. This is especially important in tall buildings. Lightweight concrete is ideal for most constructions such as floors, external cladding, and partition. They make it possible to build structures with unique designs that could have been rejected otherwise because of weight restrictions.

· Durable

Durability is also  an issue with lightweight concrete because they can have the strength and characteristics of a normal weight concrete.

· Better thermal insulation

Lightweight concrete allows builders to create comfortable and sustainable structures. A 125 mm wall made of AAC blocks can provide four times thermal insulation than a 230 mm wall made of red clay brick.

It pays to evaluate all your options when you are in the market for an AAC contractor in India. Some of the things that you should check to get an idea of the quality of the company's AAC blocks include their customer testimonials, recent projects, awards, and recognition.

Autoclaved Aerated Concrete (AAC): A Sustainable Building Material for Construction

Since 1923, autoclaved aerated concrete (AAC) blocks have become more popular with builders as a result of a need to shift to green building methods. AAC bricks manufacturers have made the material easily accessible and cost-effective to purchase, further adding to their popularity. AAC is a type of fly ash, which is combined with water, lime, cement, and an aerating material to create panels and blocks. It comes with several closed air pockets, and its composition makes it an energy efficient, lightweight, and sustainable, building material for construction.

AAC bricks manufacturers carefully formulate and create their products to make sure that the material weighs about 80 percent less than regular bricks. So, by using AAC blocks, you can considerably reduce the deadweight of your structure. Moreover, usage of cement and steel can be minimized, which means more savings on your part. Reputable manufacturers have developed their own mortar for use with their AAC blocks, too, which further improves the practicality of the building material as it reduces turnaround time and water consumption.

Autoclaved aerated concrete blocks are like clay bricks with their strength and superb insulation properties, but they are lighter and greener to produce. And with a lighter weight, the blocks can easily be transported by AAC brick manufacturers to your construction site at a more cost-effective rate. The material has impressive compressive strength in the 3.5-4N/m2 range, which is greater than 2.5-3N/m2 compressive strength of clay bricks. This way, it is a trusted material for constructing high-rise buildings and other structures such as schools, homes, government buildings, and hospitals.

High-quality AAC blocks from reputable AAC bricks manufacturers are resistant to fire and earthquake. They meet the stringent fire safety requirements, as they can withstand temperatures of up to 1200 degrees Celsius. Cellular air pockets in each brick provide thermal transmittance, which is around 60 percent of a clay brick. This way, AAC provides better thermal insulation to effectively withstand frost and heat conditions.